PROMTECH CHEMICALS Pvt Ltd & INNOVATIVE COATING INDUSTRIES MIDC , Pune , offer the RUST CONVERTER RUSTOFIX 1411 & ZINKOTE -20 ZINC RICH PAINTS / Coatings for MILD STEEL Engineering Fabrications and STRUCTURES. Both the products are developed on the latest technology available , and offer out-standing corrosion resistance life for the Coated Structures. The combination coating have passed 1000 hrs of FOG CHAMBER SALT SPRAY TEST , and can resist every type of Corrosion , including Marine and Salty atmospheres to chemical Fumes and High Humidity conditions.
Surface Preperations: The Preparation for Rusted and Non rusted Steel ( C Sections , I Beams and Pipes / Angles used for All heavy engineering fabrication ) is done by complete removal of Oil and Grease ( if present ) and a light Wire brushing to remove the Existing LOOSE RUST (oxides of Iron) .
RUSTOFIX 1411 : Apply one coat of RUSTOFIX 1411 , a rust converter cum Rust Preventive cum a Primer Coat. This has a very good adhesion on all types of Steel and provides a 12-15 micron Primer coating which is bluish / Brown / BLACK in colour. Since this takes the IRON METAL to its last form ( Adherent rust is converted to FERROSO FERRIC OXIDE, an inert COMPLEX , and forms a barrier Coating, allowing NO MORE RUSTING of Steel due to atmospheric Oxygen or Moisture in atmosphere.) RUSTOFIX 1411 is a WATER BASED product, contains very special complexing (Chelating) agents, driers, Leveling Agents, Preservatives & Polymerization boosters , air dries in 10 – 15 minutes and is NON FLAMMABLE. Coverage : 120 Ft Sq / litre
RUSTOFIX 1411 can be used by Spray / Dip , Brush and swabbing. The Black coating is absolutely adharent and shall not be washed. This coating hard dries within 8 hrs , and can be over-coated after 24 hrs. Subsequent coating is optional. Steel will remain Rust Protected even after this single application. OVERCOATING with any high grade Paint, Zinc Rich Paints , CRPs, Epoxies & Modified Alkyd paints will increase Anti-corrosion Life of the Metal.
ZINKOTE 20 : The Rust Converted steel shall be Over-coated with ZINKOTE 20 ( A Zinc Rich Paint used for COLD GALVANIZING TOUCH-UP ) ZINKOTE 20 is manufactured by use of Pure Acrylic Resin and 99 % Pure Zinc Metal Flakes . These Zinc flakes have horizontal Packing in the Dry Film , Zinc Metal being extremely passive in nature to any Chemical Action / Oxidation etc, COMPLETELY STOPS any further corrosion or attack of Atmospheric oxygen // Saline Water // humidity in air or Chemical Vapours & Fumes on the coated steel Sections and Fabrication. Single coat will offer 18-20 microns of Zinc and double coat if necessary may be done after 24 hrs. ZINKOTE 20 is a instant Air drying Paint and hence unused tins shall be always tightly closed to avoid losses due to evaporation. The coating shall confirm to most of the requirements of National & International standards. > The Preparation for Rusted and Non rusted Steel ( C Sections , I Beams and Pipes / Angles used for All heavy engineering fabrication ) is done by complete removal of Oil and Grease( if present ) and a light Wire brushing to remove the Existing LOOSE RUST (oxides of Iron) .
RUSTOFIX 1411 : Apply one coat of RUSTOFIX 1411 , a rust converter cum Rust Preventive cum a Primer Coat. This has a very good adhesion on all types of Steel and provides a 12-15 micron Primer coating which is bluish / Brown / BLACK in colour. Since this takes the IRON METAL to its last form ( Adherent rust is converted to FERROSO FERRIC OXIDE, an inert COMPLEX , and forms a barrier Coating, allowing NO MORE RUSTING of Steel due to atmospheric Oxygen or Moisture in atmosphere.) RUSTOFIX 1411 is a WATER BASED product, contains very special complexing (Chelating) agents, driers, Leveling Agents, Preservatives & Polymerization boosters , air dries in 10 – 15 minutes and is NON FLAMMABLE. Coverage : 120 Ft Sq / litre
ZINKOTE 20 : The Rust Converted steel shall be Over-coated with ZINKOTE 20 ( A Zinc Rich Paint used for COLD GALVANIZING TOUCH-UP ) ZINKOTE 20 is manufactured by use of Pure Acrylic Resin and 99 % Pure Zinc Metal Flakes . These Zinc flakes have horizontal Packing in the Dry Film , Zinc Metal being extremely passive in nature to any Chemical Action / Oxidation etc, COMPLETELY STOPS any further corrosion or attack of Atmospheric oxygen // Saline Water // humidity in air or Chemical Vapours & Fumes on the coated steel Sections and Fabrication. Single coat will offer 18-20 microns of Zinc and double coat if necessary may be done after 24 hrs. ZINKOTE 20 is a instant Air drying Paint and hence unused tins shall be always tightly closed to avoid losses due to evaporation. The coating shall confirm to most of the requirements of National & International standards. > The Preparation for Rusted and Non rusted Steel ( C Sections , I Beams and Pipes / Angles used for All heavy engineering fabrication ) is done by complete removal of Oil and Grease( if present ) and a light Wire brushing to remove the Existing LOOSE RUST (oxides of Iron) .
ZINKOTE 20 : The Rust Converted steel shall be Over-coated with ZINKOTE 20 ( A Zinc Rich Paint used for COLD GALVANIZING TOUCH-UP ) ZINKOTE 20 is manufactured by use of Pure Acrylic Resin and 99 % Pure Zinc Metal Flakes . These Zinc flakes have horizontal Packing in the Dry Film , Zinc Metal being extremely passive in nature to any Chemical Action / Oxidation etc, COMPLETELY STOPS any further corrosion or attack of Atmospheric oxygen // Saline Water // humidity in air or Chemical Vapours & Fumes on the coated steel Sections and Fabrication. Single coat will offer 18-20 microns of Zinc and double coat if necessary may be done after 24 hrs. ZINKOTE 20 is a instant Air drying Paint and hence unused tins shall be always tightly closed to avoid losses due to evaporation. The coating shall confirm to most of the requirements of National & International standards. The Preparation for Rusted and Non rusted Steel ( C Sections , I Beams and Pipes / Angles used for All heavy engineering fabrication ) is done by complete removal of Oil and Grease( if present ) and a light Wire brushing to remove the Existing LOOSE RUST (oxides of Iron) .
Method of Application: RUSTOFIX 1411 can be used on rusted as well as clean metal surfaces, by Brushing / Swabbing or Spraying. Due to the formation of inert coating, further rusting is totally stopped.
ADVANTAGES : RUSTOFIX 1411 is an ideal replacement for conventional and time consuming : Three-in-one chemicals, Pickling and Phosphating processes etc, where ever, due to place and process constraints, Phosphating / Acid cleaning / Sand and Grit blasting / and other processes of Metal Pre-treatment are nor feasible. RUSTOFIX 1411 is very easy to handle, entire pre-cleaning cost is reduced, requires unskilled labour & process is very economical. This coating offers excellent corrosion prevention. RUSTOFIX 1411 is totally Bio-Degradable, eco-friendly and does not need ANY EFFLUENT TREATMENT.
Recommended USES : RUSTOFIX 1103 can be used on Mild steel sheets, Pipes, Tubes, Angles, Channels Plates & fabricated WIP steel components, Storage Tanks , O/H Tanks, Bridges, Girdles, chimney, heavy Machinery structures, trusses, underground & over-ground water pipe lines, Electric poles, Transmission towers, Petrochemicals & Power Plants, Irrigation & Dam structures, Tank farms, Silos, Grills, Railings, Fencing poles, Green House Structures , Steel Buildings and all types of Steel structures & Fabrication which are prone to atmospheric corrosion. Complete details on our entire products range is available on www.promtechaerosol.com